Quality

TERRY TEX LTD is one of the rear companies in Bangladesh who owns a quality plan, compliant to international quality code/ standards. We believe in maintaining systems and control measures from yarn to finished products stage in accordance to the world wide to deliver perfect garments. Our quality assurance personnel stationed at all the manufacturing sites ensure that all production units are geared to run on your quality requirements, thereby eliminating the last minute rejection factor giving you value for your money

The level of inspections is used for the 3 pre-shipment inspections are as follows:

• 1. Initial Production Check (IPC) – Single Sampling Plan General Level I
• 2. During Production Check (DUPRO) – Single Sampling Plan General Level I
• Final Random Inspection (FRI) – Single Sampling Plan General Level II

If a tighter inspection plan is needed by clients for special cases where stricter controls are required on the product, level III shall be applied. Level III generally means that a larger sample size will be check, and of which a smaller proportion is allowed to be defective. Level S3 is a special level used in conjunction with Levels I, II and III. Level S3 is used for field tests and performance measurements where it would not be practical to perform such tests on larger sample sizes.

Initial production check (IPC)

Inspection at the early stage of production when the first match of articles has been produced in order to ascertain conformity to basic product specifications. Deviations are notified for correction.

If laboratory tests are required, tests samples are drawn as early as possible:

• a. Lab testing for quality and performance
• b. Fabrics and findings
• c. Design prototypes
• d. Product assemblies and components
• e. Conformance to specifications
• f. Evaluations of customer requests

IPC and DUPRO are most important: basic deviations must be detected at this stage. Production delays must also be reported.

During production check (DUPRO)

Mid–inspection to ensure deviations have been rectified and production quality is stable.

• a. Product conformity checking
• b. 100% inspection of finished goods
• c. Statistical quality control
• d. Defect analysis
• e. Sampling plans (single, double, multiple)
• f. Process monitoring
• g. Finished garment evaluation
• h. Operator quality control actions

Final random inspection (FRI)

Random inspection when 90% consignment is packed and ready for shipment.

• a. Storage quality assurance
• b. Defect level audits
• c. Shipping and packing audits
• d. Customer return analysis

Status reporting during IPC, DUPRO, FRI

Order execution is monitored and clients are informed through formal reporting. Inspection schedules are based on delivery dates.